Chewable Tablet Manufacturer for Custom & Private Label Supplements
Gensei Global manufactures custom and private label chewable supplements for vitamin, mineral, and functional nutrition brands. We engineer the active formulation and the sensory chewing experience together—from taste masking and non-chalky mouthfeel to custom shapes and retail-ready packaging.
Standard MOQ and lead times apply to baseline formulations; bespoke 2D/3D punch tooling or multi-flavor order splits are tailored during project quotation.
Start With Your Formula, Idea or Brand
Flexible contract manufacturing routes tailored to your active ingredient targets, sensory expectations, regulatory market, and retail channel.
Manufacture Your Formula
Transfer an established chewable specification for engineering review of active forms, compression hardness, taste profile, tooling fit, and packaging execution.
Develop a New Chewable
Build a proprietary formula from target actives, flavor direction, and sugar-free mouthfeel requirements, refined through pilot sensory prototypes.
Create Your Branded Line
Fast-track your launch using proven base formulations paired with customizable flavors, natural colors, shapes, and turnkey bottle or blister packaging.
Tablet Size, Shape, Flavor & Texture
Engineered around active loading, chewing comfort, mechanical integrity, and packaging compatibility to deliver retail-ready chewable formulations.
| Specification Parameter | Manufacturing Capabilities & Customization Range |
|---|---|
| Total Tablet Weight | 500 – 2,500 mg Popular commercial weights: 800mg, 1,000mg, 1,200mg, 1,500mg, and 2,000mg (combining active ingredients and functional excipients). |
| Diameter / Size | 8 – 22 mm Custom punch dimensions and tablet thickness engineered according to fill weight and target chewing profile. |
| Shapes & Tooling | Round, Oval, Chewable Wafer, Heart, Star, and Cartoon/Animal shapes (Bear, Dinosaur, etc.), plus bespoke 2D/3D custom tooling. |
| Scoring & Branding | Single or cross score lines, flat beveled edges, and custom brand logo or text debossing/embossing. |
| Hardness & Friability | 40 – 100 N Controlled hardness paired with low friability (<1.0%) to help prevent chipping during transport while maintaining smooth chewability. |
| Compression Route | Direct compression (DC) for moisture/heat-sensitive actives (probiotics, enzymes, Vitamin C) and wet/dry granulation for high-load mineral blends. |
| Sweetener Systems | Sugar-Free & Low-Sugar: Fine-particle Sorbitol, Xylitol, Mannitol, and Erythritol bases paired with Stevia, Monk Fruit (Luo Han Guo), or Sucralose. |
| Color & Sensory Profile | Natural plant/fruit-derived colorants (Beetroot, Beta-Carotene, Spirulina, Turmeric), natural fruit powders, and cooling/non-chalky mouthfeel optimization. |
Available Flavor Profiles
Technical Engineering Note: Final tablet dimensions, compression hardness, and sweetener ratios are optimized and locked in during the pilot sampling stage based on your active ingredient loading and target market regulations.
Taste Masking & Smooth Chewable Mouthfeel
Consumer repeat purchase depends on palatability. We address metallic notes, bitterness, and gritty chalkiness through multi-stage sensory formulation.
Mineral & Botanical Notes
Targeted flavor-masking systems neutralize metallic and astringent off-notes from Iron, Zinc, Magnesium, B-Vitamins, and herbal extracts.
Encapsulation & Inclusion
Micro-encapsulated actives and cyclodextrin inclusion complexes isolate unpleasant compounds from direct taste-bud contact during chewing.
Low-Chalkiness & Smooth Bite
Ultrafine-particle polyols paired with optimized wet/dry granulation reduce dry powderiness and deliver a pleasant cooling dissolve.
Controlled Chew Resistance
Precision compression balances 40–100N tablet hardness with rapid oral breakdown—firm enough for bottle transport, yet gentle on teeth.
MOQ, Sampling, Lead Time & Cost Factors
Transparent commercial milestones to help your sourcing team plan inventory, R&D sampling, and market launch schedules.
100,000 Tablets / SKU
Baseline production minimum per SKU. Flexible trial order splits for standard formulas can be discussed during quotation.
2～3週間
Includes benchtop formulation, taste/sweetness balancing, hardness testing, and physical prototype dispatch.
6–8 Weeks
Turnkey production window upon sample sign-off and packaging readiness (repeat orders typically ship in 4–6 weeks).
Transparent Pricing
Itemized costing covering raw actives, polyol bases, bespoke punch tooling, third-party lab testing, and retail packaging.
Packaging for Your Sales Channel
Moisture-barrier packaging formats engineered to help protect hygroscopic polyol chewables from humidity while maximizing shelf appeal.
Primary packaging materials are food-grade certified and paired with appropriate desiccant systems to help safeguard tablet hardness and shelf stability.
From Formula Review to Finished Batch
Strict in-process quality controls (IPQC) connect raw ingredient verification, granulation uniformity, rotary compression, and final release testing.
Formula & Tooling Review
Verify active stability, polyol ratios, masking strategy, and 2D/3D punch tooling drawings.
Prototype & Sensory Approval
Test pilot samples for flavor release, non-chalky mouthfeel, tablet hardness, and visual speckle uniformity.
Granulation & Compression
Execute direct compression or granulation in humidity-controlled rooms followed by automated packaging.
Lab Testing & Batch Release
Complete physical, microbiological, and heavy-metal assays with full batch COA documentation.
In-Process & Sensory QC Checks
- Average tablet weight variation, thickness, and visual surface inspection
- Hardness (40–100N) and friability (<1.0%) mechanical stress testing
- Moisture activity control, taste profile, and oral disintegration checks
- Active assay, microbiological limits, and heavy metal screening (USP / EP standards)
Export & Compliance Documentation
- Finished-product Certificate of Analysis (COA) & Specification Sheet
- Raw material traceability records, MSDS, and TDS documentation
- Allergen-free, Non-GMO, BSE/TSE-free, and Sugar-Free compliance declarations
- Third-party laboratory verification (SGS, Eurofins, or Intertek) available upon request
Certifications & Audit Documentation
Our manufacturing operations adhere to strict international food safety and quality management systems. Complete supplier qualification packages and audit credentials are provided during project onboarding.
Batch-specific Certificates of Analysis (COA), Stability Data, Free Sale Certificates, and third-party lab test reports are furnished according to your target market's import requirements.
Chewable Tablet Manufacturing FAQ
Practical answers for supplement brand owners, formulators, and sourcing teams.
What is the minimum order quantity (MOQ) for chewable tablets?
Our standard starting MOQ is 100,000 tablets per SKU (around 1,660 bottles at 60 counts per bottle). For established standard formulations or initial market trials, flexible order splits can be discussed during quotation.
Can you manufacture chewable tablets from our custom formula?
Yes. Our R&D team reviews your custom formula for ingredient compatibility, active loading limits, compression flowability, taste-masking needs, and regulatory compliance before producing pilot samples for your approval.
How do you formulate sugar-free chewable supplements?
We replace sucrose with tooth-friendly, low-glycemic polyols—such as Sorbitol, Xylitol, Mannitol, and Erythritol—which provide natural bulk and a cooling mouthfeel, balanced with high-intensity natural sweeteners like Stevia or Monk Fruit.
How do you mask bitter minerals, B-vitamins, or botanical extracts?
We combine micro-encapsulated raw materials, cyclodextrin inclusion technologies, organic acid buffers (citric/malic acid), and natural fruit flavor systems while optimizing particle size to reduce both bitterness and gritty chalkiness.
What tablet weights, sizes, and custom shapes are available?
We produce chewables ranging from 500mg to 2,500mg (8mm to 22mm diameter) in round, oval, wafer, heart, star, and cartoon animal shapes (such as bears for kids' supplements), with custom logo debossing or scoring available.
What is the lead time for R&D samples and bulk production?
Pilot sensory sampling takes 2–3 weeks. Once you approve the prototype sample and packaging artwork, bulk manufacturing takes 6–8 weeks (repeat orders typically complete within 4–6 weeks).
What packaging formats and export documents do you provide?
We offer turnkey HDPE/PET bottles, blister packs, retail cartons, individual sachets, and bulk fiber drums. Shipments are supported by a full batch COA, MSDS, Specification Sheet, and optional SGS/Eurofins third-party testing.
Request a Chewable Tablet Manufacturing Quote
Share your project requirements with our technical sales team. We typically respond within 24 business hours with feasibility feedback, MOQ options, and an itemized quotation.
- Custom formula (Supplement Facts) or private label concept
- Target active ingredients, dosage, and consumer group
- Preferred flavor, sugar-free system, tablet weight & shape
- Estimated order quantity and packaging format (bottles, blisters, or bulk)
Chewable Tablet OEM & Private Label Manufacturing
sales@コラゲンセイ・ドット・コム