Fabricant de compléments alimentaires sous forme de gélules molles for Custom & Private Label Products
Gensei Global provides softgel contract manufacturing in China, from oil-phase formulation and shell selection to encapsulation, drying, testing and finished packaging. Develop your own formula or discuss existing options for your supplement brand.
Starting at 100,000 softgels per SKU. Specifications, packaging minimums and production schedules are confirmed per project.
Softgels per SKU, subject to project requirements.
Bovine, marine, porcine and plant-based systems.
Typical production timing for first orders and reorders.
ISO 9001, ISO 22000 and applicable Halal documentation.
Softgel Shell Materials & Encapsulation Technologies
Softgel development requires the shell and fill to work together. We review elasticity, ingredient compatibility, moisture behavior and the required release profile before selecting the manufacturing approach.
Traceable Gelatin Shells
Bovine, marine fish and porcine gelatin options support different formula and market requirements. Source, appearance and shell performance are confirmed against the agreed material specification.
Plant-Based Softgels
Carrageenan and modified-starch shell systems are available for animal-free product development. Shell ingredients, fill compatibility and storage performance are reviewed for each formulation.
Enteric & Delayed Release
Acid-resistant shell systems or post-encapsulation coating can be evaluated for a defined release target. Performance is confirmed through the agreed testing method and product specification.
Chewable & Twist-Off Formats
Discuss chewable softgels, twist-off unit doses and customized shell colors. Flavor, intended use, light-protection needs and packaging are evaluated as part of the complete product.
An animal-free shell does not automatically make the finished product vegan. Fill ingredients and processing materials must also match the intended claim. Halal and Kosher documentation is confirmed for applicable materials and products.
Softgel Shapes, Die Sizes & Fill Capacities
Softgel die volumes are commonly described in minims. Actual fill weight depends on fill density, composition, process behavior and the selected die.
| Forme | Die Size Range | Indicative Fill Weight | Typical Project Directions |
|---|---|---|---|
| Ovale | 3–16 minim | 150–1,000 mg | Vitamin E, CoQ10, evening primrose oil and suitable botanical formulations. |
| Oblong | 8–24 minim | 500–1,500 mg | Omega-3 fish oil, krill oil and multi-ingredient oil-based blends. |
| Rond | 1–9 minim | 60–550 mg | Vitamin D, vitamin A and selected small-format or burst-bead concepts. |
| Specialty / Twist-Off | Project-specific dies | 200–800 mg | Unit-dose liquid products and selected specialty formats, subject to intended-use review. |
These are indicative production ranges, not guaranteed conversions between each listed die size and fill weight. Final size, tooling and fill weight are confirmed through formulation review and production trials. Fill weight refers to the contents and excludes the shell.
Softgel shape reference. Final dimensions and tooling are confirmed against the selected die specification.
Representative Softgel Formulations
We support projects from single-oil fills to more complex oil-based suspensions. Development focuses on dose distribution, shell compatibility, seal integrity and the stability requirements of the finished product.
Explore Custom Formulation Support ↗Marine & Algal Omega-3 Oils
Fish oil, krill oil and algal DHA projects, including discussion of EE or rTG fish oil specifications. Oblong formats and target fill weights are selected around your oil concentration and serving design.
Enteric options and flavor systems can be reviewed. Sensory performance, oxidation requirements and packaging are confirmed for the actual formula.
Explore Omega-3 Softgel Manufacturing ↗Vitamines liposolubles
Vitamin D3, vitamin K2 MK-7, vitamin E and other suitable fat-soluble vitamin concepts. Carrier options include olive oil, MCT oil and flaxseed oil, subject to formulation compatibility.
Low-dose projects require particular attention to ingredient preparation, blend uniformity, serving design and the agreed assay method.
CoQ10 & Light-Sensitive Actives
Ubiquinone or ubiquinol formulations can be reviewed as part of a suitable lipid carrier system. Shell opacity and protective packaging are selected according to the ingredient and stability requirements.
Stabilizer choices, oxidation control and crystallization risk are evaluated per formulation. Beeswax-containing options are not suitable for vegan positioning.
Botanical & Seed Oils
Saw palmetto, pumpkin seed oil, evening primrose oil, oregano oil and black seed oil projects can be discussed with gelatin or suitable plant-based shells.
Source, extraction method, oil specification, sensory profile and compatibility with the selected shell are reviewed before production.
Lutein & Complex Oil Suspensions
Lutein, zeaxanthin and selected multi-active formulations can be assessed for dispersion in an oil carrier. Suitable powdered ingredients may require particle-size, viscosity and suspension-stability review.
Homogenization, sedimentation behavior and dose distribution are evaluated during development. Feasibility is confirmed for the actual ingredient blend.
Custom Softgel Manufacturing & Private Label Projects
Bring an established oil formula, develop a new product or ask about an existing formula direction. The project route determines development, sampling and documentation needs.
Build Around Your Formula
OEM and ODM support for a proprietary formula or a new softgel supplement concept.
- Active ingredients and target amounts per serving.
- Carrier oil or suspension composition.
- Shell source, shape and fill-weight preferences.
- Target market, packaging and production quantity.
Explore Private Label Softgels
Discuss an existing formulation direction with your brand, packaging and product specifications.
- Preferred product category and ingredient specification.
- Desired serving size and softgel count per pack.
- Brand artwork, labels and packaging requirements.
- Availability and permitted changes confirmed per project.
Softgel Quality Control & Batch Documentation
Quality planning considers the complete fill-and-shell system. We agree the finished-product specification, test methods and release requirements before production.
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Raw Materials & Fill Preparation
Review ingredient identity, oil specifications, source documentation and formulation suitability. Mixing and dose-distribution requirements are defined for the project.
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Encapsulation, Drying & Seal Integrity
In-process controls address fill quantity, appearance, seam condition and drying requirements. Leakage and physical performance are checked against the agreed specification.
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Finished-Product Testing
Applicable checks may include microbiology, heavy metals, active content and disintegration or release testing. Oil-specific oxidation tests are agreed where relevant to the formulation.
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COA, Traceability & Stability Planning
Batch documentation is prepared against the approved specification. Accelerated or long-term stability programs and additional third-party testing are arranged to an agreed scope, schedule and cost.
Request the documents relevant to your formula, selected production site and destination market.
Certifications & Supporting Documents
Halal
Confirm the applicable materials, finished products and certified scope.
View Certificate ↗
ISO 22000
Review the certificate holder, facility, scope and validity details.
View Certificate ↗
ISO 9001
Quality management documentation for supplier qualification and review.
View Certificate ↗Softgel Manufacturing MOQ & Lead Times
Plan around the complete project: formula approval, shell and tooling selection, packaging readiness and the confirmed production schedule.
From 100,000 Softgels
Starting MOQ per SKU. Final requirements depend on formula, shell material, die selection and packaging. Custom components may have separate minimums.
6–8 Weeks: First Order
Typical production lead time after materials are ready and formula, specifications and artwork are approved. Development and sampling are scheduled separately.
6–8 Weeks: Reorders
Typical repeat-order production lead time, subject to raw material and packaging readiness and the confirmed production schedule.
Sampling time depends on fill and shell complexity, ingredient availability and tooling requirements. The sample plan and schedule are confirmed after formula feasibility review.
Sampling charges, tooling costs and production dates are confirmed in your quotation. International transit time is additional to the production lead time.
Notre processus de fabrication de gélules
Each stage connects the approved formula with the required shell behavior, production controls and final packaging.
Formula & Feasibility
Review actives, carrier system, target dose, intended use, quantity and destination market.
Fill & Shell Preparation
Select suitable shell materials and prepare the fill. Define mixing, dispersion and compatibility requirements.
Softgel Formation
Encapsulate the fill using the confirmed die, target quantity and manufacturing parameters.
Drying & Conditioning
Control the drying stage against the approved physical properties and product requirements.
Inspection & Testing
Review appearance, fill quantity, seal condition and applicable analytical results before release.
Packaging & Shipment
Pack approved softgels, prepare batch documentation and coordinate delivery to the agreed destination.
Have a formula or an existing product specification? Let us review the manufacturing requirements.
Review Your Project
Softgel Packaging & Label Support
Select packaging around the formula, pack count, product protection needs and sales channel. Bottle, blister, label and carton requirements are reviewed before production.
Light and oxygen protection, closure options and shipping conditions are assessed for the product. Final artwork and label responsibilities are agreed during project review.
Explore Supplement Packaging Services ↗Softgel Manufacturing FAQs
Practical answers about formulas, shell options, production minimums and project documentation.
Ask a Softgel Project Question ↗Where are your softgels manufactured?
Softgels are manufactured in China. Gensei Global manages the project, with formal business documentation under Gensei Global Industries Co., Ltd.
What is the MOQ for softgel manufacturing?
Production starts at 100,000 softgels per SKU. Final minimums depend on the fill, shell, die selection and packaging requirements.
How long does softgel sampling take?
Lab sampling typically takes 2–4 weeks, depending on fill and shell complexity, ingredient availability and tooling requirements. The sample schedule is confirmed after formula feasibility review.
How long do first orders and reorders take?
Both typically have a production lead time of 6–8 weeks once materials are ready and project requirements are approved. Sampling, development and international transit are scheduled separately.
Do you support vegetarian or vegan softgels?
Plant-based shell systems are available. The complete product must be reviewed for animal-derived ingredients and processing materials before a vegan claim is made.
Can I provide my own softgel formula?
Yes. Share the active ingredients, target amounts, carrier composition and available specifications. We review fill behavior, shell compatibility and manufacturing feasibility before confirming the project.
Can powdered ingredients be used in softgels?
Selected ingredients can be evaluated in an oil-based suspension. Suitability depends on particle size, loading, viscosity, compatibility and suspension behavior. Not every powdered formula is suitable.
Do you offer enteric or twist-off formats?
Enteric, delayed-release, chewable and twist-off projects can be discussed. Specifications, intended use, tooling and testing requirements are confirmed individually.
What certificates and documents can I request?
Request applicable ISO 9001, ISO 22000 and Halal documentation, along with a relevant redacted COA example. Confirm the certified entity, site, scope and validity during supplier qualification.
Are stability studies included?
Accelerated or long-term stability programs can be arranged. Study conditions, packaging, reporting schedule and costs are agreed separately.
Request a Softgel Manufacturing Quote
Share your active ingredients, carrier oil, target fill weight and shell preference. Include your quantity, packaging and target market so we can assess a practical manufacturing route.
China-based production · International projects
Gensei Global Industries Co, Ltd.
For formula reviews, specify whether ingredient quantities are per softgel or per serving. Tell us about any animal-free, Halal, release-profile or special packaging requirements.
Send Your Project Specifications
Our technical sales team typically responds within 1 business day.